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2004 V6 starting issues

2.5K views 11 replies 5 participants last post by  dmdicks  
#1 ·
Here gose I have 2004 V6 Tib that has now died completely and will not start.
It was having and intermittent starring problem, if you turned the key on and the check engine light was light you could crank it and it would start and run fine for minutes or maybe days.
Now no check engine light when key on crank with no start.
I inspected the CPS it did not look new so I replaced it with an OEM part no change.
No power to injection or snsr fuse ??
So a bunch of sensors have no ect ect
Jump the main power relay get power to the fuses but no crank.
What controls that main power relay?
Any thought about what could be causing this issue??
Thanks Steve
 
#3 · (Edited)
wait, no CEL when the key is on? first, verify that the bulb isn't burnt out (only bulbs in the gauge cluster are the CEL, low oil pressure, and AIR BAG lights.)

once you've done that, check power and ground feeds to the ECU.

no CEL with the engine off would indicate that the ECU is not powering up.
 
#5 ·
#7 ·
Have you checked for power at the ECU fuses? Its VERY rare to have an ECU fry and typically if one does its due to some sort of short in the wiring harness so a new/used one will just fry until you fix the issue.

Check your fuses inside and outside the cabin, and check for any frayed wires around all sensors.

If everything looks good then you can pick up a used ECU just make sure its for the same year and transmission that you have. If its an early Tiburon made in 02 then it takes a different ECU then ones made in later 02. Also if where you live requires a VIN check during emissions you will fail with a used ECU because it will have a different VIN.
 
#11 · (Edited)
p1602: Engine Control Module Supply Voltage Low From Battery

from what I've read, the ECU will measure voltage from different points and throws this code if it finds a difference.

it looks like there's an ECU fuse that handles memory power, and an ECU fusable link that handles key-on power. I would start by measuring voltage at each power feed and chase whichever one is low, provided one is low.

keep in mind, a bad ground can also cause voltage to go up.